Best EMI Gasket Manufacturers – 2025 Rankings
We reviewed over a dozen EMI gasket manufacturers serving commercial, defense, and industrial programs, evaluating them by production method and material access. After narrowing the list to the most technically differentiated suppliers, we scored each based on their ability to maintain performance under tolerance pressure and reduce friction during part iteration. Because EMI gasketing must […]
Is Die Cutting Expensive?
Process Fit, Material Limits, and Volume Breakpoints Define True Cost Die cutting becomes expensive when the selected process doesn’t align with the application’s physical and production constraints. Flatbed systems are best suited for thicker or rigid materials and provide flexibility for low-volume runs. Rotary systems, by contrast, deliver high-speed efficiency with thin, roll-fed substrates when […]
Flatbed vs. Rotary Die Cutting: How to Make the Right Choice for Your Next Project
Reading Time: 7 minutes Flatbed and rotary die cutting serve different roles in component manufacturing, but it isn’t always obvious which process offers the most cost-effective path to production. While equipment capabilities define the starting point, the right process depends on the maturity of your design, the materials in use, and projected production volumes. This […]
Die Cutting vs. Laser Cutting: The Complete Guide
Reading Time: 6 minutes Die cutting and laser cutting use different methods to shape material, and those differences affect how each performs in production in terms of cost, material suitability, and other factors. This guide specifically covers: Fundamental Differences in Process Mechanics Cutting Method Breakdown Die cutting and laser cutting differ at the most foundational […]
2025 Reshoring Statistics and Trends
Reading Time: 6 minutes Sourcing teams in 2025 are seeing a perfect storm of multiple disruptions and potential structural changes. Trade volatility, policy shifts, and upstream instability have forced a reset in how production is allocated and how suppliers are evaluated.This report covers: Quantifying the 2025 Reshoring Movement Sourcing and procurement data from 2025 confirm […]
The Best Die Cut Companies – 2025 Report
The Best Die Cut Companies – 2025 Report After reviewing 24 suppliers, we found that the below vendors offer the best service and components for manufacturers seeking the best die cut companies in the US. Their combination of experience in the industry, breadth of services offered and examples of industries served all make them competent […]
The Top Die-Cutting Companies in California – 2025 Report
After reviewing more than 20 providers in the Golden State, we’ve compiled the top six options among the best die cutters in California. Our algorithm placed the same emphasis potential customers would on various factors including experience, capabilities, and quality control and inventory management systems. Below are the key criteria, their weighting and a brief […]
Top Plastic Die-Cutting Companies in 2025
We’ve reviewed 30 plastic die cutting companies serving U.S. buyers, selecting the top six options for customers seeking production of various sizes in our list of top plastic die cutting companies for 2025. Our algorithm weights several key factors that are correlated with quality: time serving customers; public availability of example products produced and production […]
Die Cutting Size Chart: A Comprehensive Guide for Manufacturers
Reading Time: 6 minutes Die cutting size introduces limitations based on material type, cutting method, and tolerances and adapting to these constraints is critical to ensuring high-quality results. This guide covers and includes: Die Cutting Size Chart: Materials and Size Limitations Selecting the right die cutting method depends on the material type and the required […]
Die Cutting Pros and Cons
Die cutting is used in repeatable, high-volume production runs of parts such as gaskets, seals, and packaging inserts. Compared to other cutting methods like water jet cutting or machining, it enables precision over high-volume orders, but can have initial startup costs worth consideration. The two principal types are: Understanding how each cutting method can fit […]