Colvin-friedmancompany

Production Capabilities – Colvin Friedman

Colvin Friedman’s Production Capabilities

This page compiles information on Colvin Friedman’s die-cutting capabilities and process. As shown below we are able to cut a wide variety of products and materials, all roughly within the specifications outlined.

  • Rotary Die Cutting
  • Flat-Bed Die Cutting
  • Steel Rule Die Cutting
  • Precision Die Cutting
  • Industrial Die Cutting
  • Kiss Cut Die Cutting
  • Male-Female Stamping
  • Converting
  • Packaging
  • Stocking
  • Capabilities
  • Markets
  • Custom Die Cutting
  • Materials
  • About US
  • Request a Quote
  • Contact Us

Rotary and Flatbed Die Cutting Capabilities

Rotary and Flatbed Die cutting are the two most commonly performed services we offer. Both services allow for a great amount of flexibility, as outlined in the table below.

Category

Maximum Product Width

Maximum Product Thickness

Tolerance Level

Maximum Production Capacity

Average Lead Time

Common Materials

Die Types

Secondary Capabilities

Average Initial Tooling Cost

Average Setup Time

Rotary

16 inches, we can slit down larger jumbos

.015 inches, however, there is flexibility with different materials

Can get down to ±0.005 inches

40,000 units/hour (size dependent)

3 weeks

Paper, Plastics, Film, Foil, Laminates, Adhesives

Flexible Dies, Solid Rotary Dies

Laminating, Slitting, Kiss Cutting, Embossing, Printing, Sheeting, Scoring

$500-2000

1 hour

Flat Bed

40 inches

.5 inches, material dependent

±0.010, material dependent

2,000 – 4,000 parts/hour (size dependent)

3 weeks

Plastic, Rubber, Foam, Composites, Certain Metals

Steel Rule Dies, Male and Female Dies

Embossing, Debossing, Kiss Cutting, Forming, Punching, Shearing, Notching, Scoring

$100-500

20 minutes

Specific Services

Below we have listed out the specific services we offer under the categories of rotary die cutting, flatbed die cutting, and various converting services.

Rotary Die Cutting:

  • Servo-driven presses
  • Line-driven presses
  • Small scale lamination
  • Narrow gauge lamination
  • Narrow web
  • Wide web
  • Die cut in register
  • Lamination
  • Metal to metal cutting
  • Kiss cutting
  • Roll to roll capabilities
  • Narrow web slitting

Flat Bed Die Cutting

  • High-tonnage flatbed presses
  • Automated sheet-fed capabilities
  • Tight tolerance kiss-cutting capability
  • Large format capabilities
  • Roll-fed flatbed capabilities
  • Automated part collection
  • Precision registration
  • Forged die capabilities
  • Steel rule die capabilities
  • Etched die capabilities
  • Hot stamp capabilities

Converting Services

  • Rotary Scoring
  • Flatbed Scoring
  • Standard Creasing
  • Double Creasing
  • Micro Creasing
  • Blind Creasing
  • V-Creasing
  • Blind Embossing/Debossing
  • Single Level Embossing/Debossing
  • Multi Level Embossing/Debossing
  • Combination Embossing/Debossing
  • Sculpted Embossing/Debossing
  • Micro Perforating
  • Macro Perforating
  • Line Perforating
  • Pattern Perforating
  •  

Meeting Your Needs with Adaptability and Efficiency

As one of the oldest Die cutting companies in the United States, Colvin Friedman is no stranger to changing client needs and to the dynamic nature of supply and demand. That’s why we’ve paired our large production capacity with a small shop sensibility. Every production is overseen by our vice president, Josh Rodman, who is never more than a phone call away from any client.

Throughout our time in business we’ve built our systems to respond and adapt to the market as it is. Having produced over a million face shields during the Covid-19 pandemic, and offering unique, technology driven stocking services, we’re always prepared to meet your needs.

Colvin Friedman Production Process

01

#1 Design (1-3 Days)

  • Consult with client to review design and create or evaluate a pre-existing prototype
  • Select die cutting method and/or converting service
  • Confirm material and verify precision, depth, thickness, and tolerance requirements
  • Design custom die using Computer Aided Design (CAD) system

02

#2 Die Creation (2-7 Days)

  • Expert die creators custom-tool all dies
  • Dies are created using High Grade Steel
  • Dies undergo milling, heat treatment, and engraving to produce sharp and durable edges
  • Create sample products for testing

03

#3 Client Approvals

  • Perform fit and function, tolerance level, and overall dimensions tests
  • Multiple Test products may be produced for repeated testing
  • Dies maybe adjusted to ensure ideal product
  • Clients are encouraged to perform their own test

04

#4 Production (Quantity Dependent)

  • Full Production begins following client approval
  • Computer Aided Manufacturing (CAM) system precisely calibrates machines to your specifications
  • QMS continually runs throughout production ensuring against degraded product or dies
  • Waste Tracking and Scrap Reclamation System help ensure cost effective production

05

#5 Stocking and Packaging

  • Able to integrate with many inventory management systems (Kanban, JIT, End to End, etc.)
  • Offer 99.99% stock out avoidance with automatic stocking services
  • Able to package and ship products to distribution centers

frequently asked questions

What Material Types Do You Specialize in?

Our primary speciality is plastics like PETG and Polyethylene, but we additionally cut thousands of units of paper, adhesive, and foam products.

Average productions will require 3 weeks of lead time.

Customers interested in a more in depth partnership and in need of frequent inventory restocking may consider Colvin Friedman’s stocking services to immediately have their inventory restocked.

We can directly integrate with a majority of inventory management systems, including Kanban, End to End, and JIT.

We frequently produce high volume orders for large companies. During the COVID-19 pandemic, Colvin Friedman was able to cut 1 million face shields over a three-month period.

Depending on the nature of your project, we can cut up to 40,000 units per hour.

We often assist clients in selecting materials, producing prototypes, running tests on products prior to the full production, and recommending design adjustments to ensure a high quality final product.