Colvin-friedmancompany

Best Pharmaceutical Die Cutting Services – Colvin Friedman

Die Cutting for the Pharmaceutical Industry

Colvin-Friedman has been producing die cut parts to exact tolerances for regulated industries like the pharmaceutical sector for more than 75 years. We are a proud partner of companies that are looking to collaborate with a supplier who can perform within tight tolerances across thousands, if not millions of components.

Energy Sector Components: Precision Die-Cutting for a Sustainable Future

If you are looking for research and development prototyping from a U.S. supplier, packaging support or myriad other ways to ramp up your own production, we invite you to research our capabilities and service. Then fill out the short quote form or contact our Vice President, Josh Rodman at (707) 769-4488.

  • Plastics
  • Foams
  • Tapes
  • Rubbers
  • Fabrics
  • Papers
  • PSA’s
  • Fibers
  • Markets
  • Custom Die Cutting
  • About US
  • Request a Quote
  • Contact Us

Or call Josh at (707) 769-4488

Common Die-Cutting Applications Colvin-Friedman Provides Pharma Manufacturers

Our flatbed die-cutting processes offer expanded capabilities for the energy sector:

Segment

R&D and Development

Secondary Packaging

Training & Demo Products

Non-Critical Components

Temperature-Sensitive

Applications

  • Prototype components
  • Material testing samples
  • Design verification parts
  • Clinical trial components
  • Process validation samples
  • Vial protection inserts
  • Temperature control components
  • Shipping stabilizers
  • Protective barriers
  • Custom foam inserts
  • Training device components
  • Sales demonstration units
  • Marketing samples
  • Educational materials
  • Display components
  • External housings
  • Assembly aids
  • Packaging spacers
  • Guide components
  • Organizational inserts
  • Cold chain packaging
  • Thermal barriers
  • Insulation components
  • Temperature indicators
  • Phase change material holders

Materials Used

  1. Cross-linked PE foam
  2. Temperature-sensitive materials
  3. Multi-layer barriers
  4. Cushioning foams
  1. Production-equivalent materials
  2. Substitute materials
  3. Display-grade materials
  4. Durable components
  1. Various barrier films
  2. Range of adhesives
  3. Novel material combinations
  4. Test materials
  1. Engineering plastics
  2. Industrial foams
  3. Protective films
  4. Structural materials
  1. Insulating foams
  2. Barrier materials
  3. Reflective films
  4. Specialty composites

Best Practices for Materials Used in Pharmaceutical Die Cutting

Ensuring that materials maintain all of their properties is always a challenge in die-cutting. However, when it comes to pharmaceutical applications, failing to do so can mean the difference between a person getting a life-saving medication or it being inert by the time they try to use it.

With those stakes in mind, Colvin-Friedman works with each of the materials commonly used in pharmaceutical die-cutting differently. In each instance, however, the processes we use help cut parts keep their integrity and ensure that the end user is able to use them properly. Below are some common examples.

Barrier Films and Foils (up to .015")

Best Practice

Maintain temperature at 68-72°F and humidity at 45-55% RH during processing

Use powder-free gloves and implement surface cleanliness protocols

Optimize cutting pressure based on material thickness using calibrated settings

Why It Matters

Prevents material distortion and ensures dimensional stability; reduces risk of static buildup

Maintains material integrity and prevents contamination that could affect barrier properties

Prevents delamination and ensures clean cuts without compromising barrier properties

Foam Materials (up to 0.5")

Best Practice

Allow 24-hour minimum acclimation to room temperature

Use progressive cutting pressure for thicker foams

Implement regular density and compression testing

Why It Matters

Ensures dimensional stability and consistent cutting results; prevents material shrinkage or expansion

Prevents compression set and maintains foam cellular structure; ensures clean cuts

Validates material performance and ensures consistent cushioning properties

Multi-Layer Materials (up to 0.5")

Best Practice

Verify layer adhesion before processing

Clean dies between material changes

Inspect cut edges under magnification

Why It Matters

Prevents delamination during cutting and ensures final product integrity

Prevents cross-contamination and maintains cut quality across different material types

Identifies any layer separation or quality issues before they affect larger production runs

Temperature-Sensitive Materials

Best Practice

Monitor material temperature throughout processing

Implement defined cooling periods between cuts

Document environmental conditions for each batch

Why It Matters

Prevents property changes and maintains material integrity

Prevents heat buildup that could affect material properties

Ensures traceability and validates processing conditions

Engineering Plastics (up to 0.5")

Best Practice

Verify material grade and orientation before cutting

Control cutting speed based on material thickness

Perform regular dimensional checks

Why It Matters

Ensures proper performance characteristics and optimal cutting results

When necessary, we can implement inert gas environments during the cutting process. We also apply protective coatings immediately after cutting.

Validates consistency and ensures parts meet specification requirements

Protective Films (up to .015")

Best Practice

Use static elimination methods during processing

Maintain clean cutting surfaces with regular cleaning

Implement non-contact handling procedures

Why It Matters

Prevents dust attraction and maintains surface cleanliness

Ensures optimal cut quality and prevents surface defects

Prevents scratches and maintains optical clarity

Cushioning Materials (up to 0.5")

Best Practice

Test compression properties before and after cutting

Use appropriate backing materials during cutting

Document recovery characteristics by batch

Why It Matters

Validates material performance and ensures cushioning effectiveness

Maintains material integrity and ensures consistent cut quality

Ensures material performance meets protection requirements

Of course, these are not the only concerns that any company has when choosing the right die-cutting company to help prepare their medical products. Other concerns are important to address before deciding on a vendor.

Our Capabilities for Prototyping and Packaging

When it comes to deciding upon a supplier, the actual numbers matter. Colvin-Friedman proudly publishes its production numbers and tolerances in public because we believe that our commitment to quality and results will speak for themselves. Below are common requirements in the industry and our ability to meet or exceed them.

Capability Category

Technical Capabilities

Materials Expertise

Development Support

Production Capabilities

Industry Experience

Documentation

Value-Added Services

Industry Requirements

  • Precision cutting
  • Material thickness range
  • Complex geometries
  • Multiple material types
  • Pharma-grade materials
  • Temperature sensitive
  • Multi-layer constructions
  • Barrier materials
  • Design assistance
  • Material selection
  • Prototyping
  • Process development
  • Multiple quantities
  • Consistent quality
  • Quick turnaround
  • Pharma understanding
  • Application knowledge
  • Technical expertise
  • Problem-solving
  • Process records
  • Quality reports
  • Traceability
  • Design support
  • Material sourcing
  • Technical guidance
  • Project management

Colvin-Friedman Capabilities

  • ±0.010″ tolerance level
  • Up to 0.5″ thickness (flatbed)
  • Complex shape expertise
  • Multi-material experience
  • 75+ years material expertise
  • Temperature-sensitive processing
  • Multi-layer capabilities
  • Barrier material experience
  • Design optimization support
  • Material selection guidance
  • Rapid prototyping, units available within a few days
  • Process development expertise
  • Flexible production runs up to 40,000 units per hour
  • Fast prototype turnaround
  • 75+ years die cutting experience
  • Deep application knowledge
  • Technical problem-solving
  • Process documentation
  • Quality reporting
  • Lot traceability systems
  • Design optimization
  • Material sourcing support
  • Technical consultation
  • Project management

Get Your Quote for Pharmaceutical Die Cutting from C-F

Whether with medical devices, applicators, or other forms of delivery, modern pharmaceutical companies require partners that can help them bring prototypes to the testing stage quickly. Once approvals are in place, these same partners can then bring these products to market through assistance with secondary packaging, inventory management expertise, and secondary assembly. It is in these elements that Colvin-Friedman’s die-cutting operations shine.

If you are looking for a partner with the same goals of cutting components to demanding tolerances, start with the simple quote form if you are already sure what parts you need for your next project. If you have initial questions, feel free to reach out to our Vice President, Josh Rodman at (707) 769-4488.

Or call Josh at (707) 769-4488