The construction industry demands die-cut components that can withstand extreme environmental conditions, heavy loads, and varying temperatures while maintaining precise specifications. At Colvin-Friedman, we’ve developed expert practices to ensure that our partners get cut pieces that meet exacting specifications for both residential and commercial construction applications.
Or call Josh at (707) 769-4488
When working with a die cutting company, it’s important to ensure that someone, either you or your supplier, has the experience and expertise to follow each of the following steps to ensure that your custom plastic die cutting application comes out correctly, on budget and within schedule. They also happen to follow the steps that Colvin-Friedman takes with each of our clients to ensure that projects are successful within tight tolerances or timeframes:
Colvin-Friedman brings decades of expertise to the construction industry, having worked with leading manufacturers since the post-war construction boom. We’ve developed specialized practices that enable us to maintain strict tolerances while providing excellent turnaround times for construction industry clients.
Every client working with us has direct access to our vice president, Josh Rodman, via phone or email to discuss the design, cutting, and inventory management of their construction components. We integrate seamlessly into your production and inventory management systems as a trusted partner.
Construction materials often require robust cutting solutions due to their thickness and durability requirements. Our diverse range of flatbed options can handle everything from weather-resistant membranes to heavy-duty insulation materials, while our rotary systems provide high-speed solutions for thinner materials.
Or call Josh at (707) 769-4488
Each construction material requires specific handling and cutting techniques to ensure optimal performance in the field. Here are our specialized approaches for different material categories, each of which requires special steps to ensure part integrity and overall specification compliance:
Weather and UV resistance
Maintaining material integrity
Achieving precise sealing edges
We implement specialized testing procedures for all weather-barrier materials and use UV-resistant materials specified by our partners
We employ controlled-environment cutting processes and utilize specialized handling techniques for large membrane panels
We utilize ultra-sharp dies and continuous testing to ensure clean cuts that maintain water-tight properties
Maintaining R-value integrity
Clean edge finishing
Achieving consistent density
We use specialized cutting techniques that preserve cellular structure and insulation properties
We implement advanced cutting processes to minimize material compression and edge distortion
We maintain strict pressure control and use specialized dies for different insulation types to minimize compression
Edge consistency
Material release
Temperature sensitivity
We employ precision-ground dies and regular testing to ensure adhesive compatibility
We use appropriate release agents and specialized cutting surfaces to maintain material properties
We maintain climate-controlled cutting environments and monitor material temperature throughout processing
Preventing delamination
Managing material stress
Achieving precise tolerances
We utilize specialized cutting techniques for layered materials and optimize cutting speed
We implement advanced cutting patterns to minimize material strain, including two-stage cutting
We use high-strength dies for dense composites and employ multi-stage cutting when necessary
Edge strength maintenance
Complex shape integrity
Tool longevity
We use appropriate cutting techniques to prevent edge weakness
We employ specialized dies for detailed designs and use multiple-pass cutting when needed
We maintain frequent die maintenance schedules and use hardened steel dies for abrasive materials
Of course, these are not the only concerns that any company has when choosing the right die-cutting company to help prepare their medical products. Other concerns are important to address before deciding on a vendor.
Or call Josh at (707) 769-4488
Our refined process ensures consistent quality for construction components:
From the start, we partner with you to review your application requirements and discuss any performance specifications you are seeking to achieve. We will evaluate environmental exposure conditions and load-bearing requirements and cross-reference them with existing designs when available.
We work with our partners in the construction supply industry to evaluate material options and provide feedback on material performance and compatibility with cutting processes. Doing so ensures that parts remain in compliance with applicable building codes.
Only after those first few steps are complete do we take the time to carefully create detailed dies and produce initial prototypes for review. Once approved, we verify that our own processes will continue to produce parts up to the volume required and begin setting up assembly points.
We establish the various quality control checkpoints we plan on using throughout production and any secondary operations that will be completed prior to packaging. We verify the tolerances and scaling goals for the production line and integrate with any inventory management systems pursuant to client goals.
With preparation done, we steadily ramp up production while verifying that each batch of components meets the requirements established in our first meeting. With any secondary operations complete, we either ship the produced parts to a client facility or follow the steps of their inventory management system.
Here’s an overview of the materials we can die-cut for the energy sector, along with the preferred cutting methods:
Weather Barriers
Insulation
Adhesives & Sealants
Composites
Structural Materials
House wrap, Roof underlayment, Vapor barriers
Wall insulation, Roof insulation, Sound dampening
Construction tapes, Gaskets, Flashing materials
Structural panels, Decorative elements, Reinforcement materials
Support components, Joint materials, Load-bearing elements
Tyvek®, Synthetic underlayments, PE vapor barriers
Rigid foam boards, Mineral wool, Acoustic panels
Butyl tape, EPDM gaskets, Self-adhering membranes
Fiber cement, Wood composites, Reinforced polymers
High-density foam, Engineered wood, Reinforced plastics
Rotary for thin sheets; Flat press for thick or textured materials
Flat press for most applications; Rotary for thin flexible materials
Rotary for thin materials; Flat press for thick or aggressive adhesives
Flat press for most applications
Flat press exclusively
Or call Josh at (707) 769-4488
There are countless options for die-cutting products that require care and precision, both in the United States and overseas. However, we have found that many clients keep coming back to Colvin-Friedman because we can answer the questions that they have better than other suppliers can. We have compiled the key factors in choosing a marine die-cutting provider and layered in Colvin Friedman data for review.
Experience
Capabilities
Capabilities
Quality Control
Turnaround Time
Turnaround Time
Additional Services
Additional Services
Years in Construction Manufacturing
Types of Die-Cutting Machines
Maximum Die Cutting Size
Inspection Methods
Prototype Development
Production Timeline
Design Assistance
Assembly Services
75 years in complex die-cutting including construction applications
Rotary and flatbed systems
Size Limits: 16 inches rotary, 40 inches flatbed
Vision systems, dimensional verification, weather resistance testing
1 – 3 weeks
Standard Production: 3 weeks average
Available for optimizing designs for die-cutting efficiency
Integration Options: Full assembly and inventory management available
Whether you need precision-cut weather barriers, custom insulation components, or specialized sealing solutions, Colvin-Friedman has the expertise to deliver construction-grade die-cut products that meet your exact specifications. For more than 75 years, we have been the trusted supplier for industry players who need parts that meet demanding tolerances from U.S.-based suppliers that can deliver at fair rates.
Contact our Vice President Josh Rodman at 707-769-4488 for immediate assistance, or fill out our quick quote form below for a detailed response to your construction die-cutting needs.
Or call Josh at (707) 769-4488
