With over 75 years of expertise in precision die-cutting, we apply our skills to support innovations in solar, wind, and energy storage technologies. Our involvement at the ground level of many new energy device designs allows us to offer unparalleled expertise in component manufacturing for this critical industry.
Our understanding of the energy sector’s unique demands has led us to focus on three key areas:
Below, we’ve outlined our capabilities, best practices, and processes that guarantee results of the highest quality for the energy sector. For a quote on your energy component die-cutting needs, please fill out our brief form or call our Vice President, Josh Rodman, at 707-769-4488.
Or call Josh at (707) 769-4488
Here’s an overview of the materials we can die-cut for the energy sector, along with the preferred cutting methods:
High-Performance Plastics
Composite Materials
Specialty Foams
Laminates
Conductive Materials
Rotary for thin sheets up to .015″; Flat bed for thicker materials or intricate designs
Flat bed for most applications
Rotary only for very thin foams up to .015″; Flat bed for all thicker foams
Flat bed for most applications
Flat bed for precision cutting
Or call Josh at (707) 769-4488
Our flatbed die-cutting processes offer expanded capabilities for the energy sector:
High-Performance Plastics
Composite Materials
Specialty Foams
Laminates
Conductive Materials
Excellent
Very Good
Excellent
Very Good
Excellent
Or call Josh at (707) 769-4488
Our flatbed die-cutting processes offer expanded capabilities for the energy sector:
High-Performance Plastics
Composite Materials
Specialty Foams
Laminates
Conductive Materials
Excellent
Very Good
Excellent
Very Good
Excellent
Or call Josh at (707) 769-4488
Each material used in energy components requires specific handling to ensure optimal performance. Here are some of Colvin Friedman’s best practices:
Temperature resistance
Chemical compatibility
Dimensional stability
We use pre-treated high-temp-resistant plastics; we can employ flatbed cutting with pre-heated dies to minimize material stress.
During the planning stage, we select plastics with appropriate chemical resistance. We often apply post-cutting surface treatments to enhance durability.
We use climate-controlled cutting environments and implement stress-relieving techniques before final cutting.
Achieving precise cuts without delamination
Managing dust and debris
Ensuring consistent fiber orientation
We use flatbed die-cutting with optimized blade sharpness and speed for clean cuts that maintain material integrity.
We implement vacuum-assisted cutting systems to minimize contamination and maintain a clean working environment.
We can add laser alignment systems for precise material positioning; we also use specialized holding fixtures during cutting.
Maintaining electrical properties
Achieving uniform density
Preventing edge fraying
We implement controlled rotary die-cutting with precise pressure settings to preserve foam structure and conductivity.
We use adaptive pressure control systems that adjust in real-time based on foam density variations as materials can change compressive strength when cut.
We apply specialized edge sealing techniques immediately after cutting and utilize custom-designed dies with polished edges.
Ensuring layer adhesion
Preventing thermal distortion
Managing internal stresses
Depending on the type of laminate, we will implement a multi-step cutting process so that the cuts match each layer of the material.
We monitor cutting temperatures and implement cooling systems as needed to maintain laminate integrity.
We employ controlled pre-stretching before cutting and can use multi-stage processes to ensure there is no delamination.
Preserving conductivity
Minimizing oxidation
Achieving precise tolerances
We use flatbed die-cutting with non-conductive coatings on dies to prevent material degradation during cutting.
When necessary, we can implement inert gas environments during the cutting process. We also apply protective coatings immediately after cutting.
We use high-precision optical measurement systems for real-time cut verification; we can also implement adaptive die adjustment systems.
Of course, these are not the only concerns that any company has when choosing the right die-cutting company to help prepare their medical products. Other concerns are important to address before deciding on a vendor.
Or call Josh at (707) 769-4488
With 75 years of die-cutting experience, Colvin-Friedman has refined our process for setting up shop for marine product components into a step-by-step system that ensures quality and consistent results. Below are the steps we follow with each client:
01. Initial Consultation: We begin by discussing your specific energy component needs, including material selection and design requirements.
02. Design and Prototyping: Our engineers create detailed designs and prototypes, ensuring that they meet your precise specifications.
03. Material Selection: We choose the most suitable materials, taking into account factors like durability, thermal resistance, and conductivity.
04. Die Design: Our team designs custom dies tailored to the specific dimensions and properties of your energy components.
05. Testing and Validation: We test the prototypes to ensure they meet performance and durability standards before full production.
06. Full-Scale Production: Once validated, we move to full-scale production, utilizing advanced die-cutting techniques for efficiency and precision.
07. Quality Assurance: Our rigorous quality checks are conducted throughout the production process to maintain high standards.
08. Packaging and Delivery: Finished components are carefully packaged and delivered to your facility, ready for installation or further processing.
While there are countless die-cutters in the U.S. and abroad, few combine the ability to start and ramp up production of intricate parts for components for the energy sector quite like Colvin-Friedman. Our 75 years of experience working with electronics and complex materials ensures that we can answer difficult questions with processes and the highest-quality results for our clients.
Below are some key facts you should know about our background and capabilities when comparing us to any other competitor.
Experience
Capabilities
Quality Control
Turnaround Time
Additional Services
Financial Stability
Years in Complex Die-Cutting
Types of Die-Cutting Machines
Maximum Die Cutting Size
List of Energy-Grade Materials Handled
Inspection Methods Used
Average Prototype Turnaround
Average Production Turnaround
Annual Production Capacity
Energy Product Design Assistance
Assembly Services for Energy Components
Years in Business
75+ years, including recent expansion into energy sector
Rotary, flatbed
16-inches rotary, 40 inches flatbed
See tables above
Vision systems, statistical controls, material composition tests, durability testing
4-6 days
2-3 weeks
Millions of parts
Available to maximize component efficiency and durability
Assembly service and inventory management system integration available
75+
From electrode masks for cutting-edge battery technologies to manifold covers for innovative solar applications, Colvin-Friedman is at the forefront of producing crucial components for the energy sector.
Ready to discuss your energy component die-cutting needs? Fill out our short form for a tailored quote, or call our Vice President Josh Rodman at 707-769-4488 to get answers to specific questions that you have about our process.
Or call Josh at (707) 769-4488
