Best Industrial Die Cutting Services – Colvin Friedman
Leading Provider of Industrial Die-Cutting
Colvin Friedman has been Providing High Volume Die-Cutting Services for Over 75 Years.
For the better part of the last century, Colvin Friedman has been providing top-quality die cutting services for a diverse array of industrial clients. No matter the scope of your company’s needs, we have the capability and experience to cut your components efficiently and accurately. You do not have to sacrifice quality for quantity.
With decades of experience producing components and parts for a variety of companies, we have fine-tuned our die cutting process to efficiently fulfill high volume orders and respond to the changing demands of high volume manufacturing. Our procedures are designed to meet your needs as effectively and economically as possible.
As demonstrated in the graph below, our capacity has continually grown by 5-10% over the past 20 years.
Colvin Friedman is no stranger to high volume industrial die-cutting projects. We have produced tens of millions of units of each of the below products:
Thermal insulators for large-scale batteries
Durable medical goods
RFID shielding for electronic components
Impact-rated face shields
Fire barrier film for electrical components
Custom PPE shielding for full-face respirators
We Specialize in Thin Gauge Film and Sheet Plastics
If you would like to confirm whether or not your project can be flatbed die cut, feel free to contact our Vice President, Josh Rodman, for more information. If you are interested in using Colvin Friedman as your new flatbed die-cutting provider and would like information about our pricing, Josh can provide you with all the relevant details.
We have the machinery and expertise to cut a wide variety of components for your company. We specialize in both Rotary and Flatbed Die-Cutting. Rotary Die-Cutting is ideal for high volume orders in need of precise cuts where the material comes in roll form, while Flatbed Die-Cutting is perfect for high-volume orders requiring a wider variety of materials that cannot be rotary die cut. We are generally able to cut parts that fit within the parameters listed below.
Category
Maximum Product Width
Maximum Product Thickness
Tolerance Level
Maximum Production Capacity
Average Lead Time
Rotary
16 inches, we can slit down larger jumbos
.125 inches, however, there is flexibility with different materials
ndustrial Die-Cutting is used for producing the necessary pieces and components that go into larger assemblies and systems. We have helped a broad range of industries in manufacturing the necessary parts for a wide variety of products. Some common examples are listed below.
Likewise, the density, thickness, and various other qualities of the materials must be considered in the industrial die-cutting process. Below are some of our most commonly cut materials for high volume, industrial orders.
Paper
Foam
Foil
Plastics
Composites
Fiberglass
Metallic Foil
Polyester Films
Rubber
Adhesives
Fabric
Felt
Silicone
Nonwovens
Material Category
Plastics
Metal Foils
Paper Products
Textiles
Composite Materials
Materials
Polyvinyl Chloride (PVC)
ABS
High & Low Density Polyethylene (HDPE/LDPE)
Polypropylene (PP)
High Impact Polystyrene (HIPS)
Aluminum Foil
Copper Foil
Specialty Paper
Cardboard
Cardstock
Polyester
Nylon
Wovens and nonwovens
Fiberglass
Carbon Fiber
Industrial Die Cuttting Best Practices
Category
Planning and Pre-Production
Die Construction
Die Construction
Best Practices
High Quality Materials
Detailed Organization for Large Productions
Testing and Adjustments
CAD
Experienced Toolers
Quality Steel for Dies
Milling and Heat Treatment
Produce Test Products
Precise Calibrations
Lubrication and Maintenance
Optimized Systems
Waste Management and Scrap Reclamation Systems
Description
Source best materials available for premium components
Specify required time frame to keep larger orders on track and efficient
Test and adjust die design if necessary for peak precision
Utilize Computer Assisted Design (CAD) software to precisely design die
Guarantee Top Quality Dies are created by experts
Dies are created with high grade steel for clean cuts and maximum durability
Help ensure sharp and durable edges for the die
Evaluate to ensure die and product’s quality before the larger production
Machines are automatically set to client’s specific requirements
Prevent degradation or other errors by keeping machinery in shape throughout longer productions
Use SCADA and PLC systems to enhance and automate the cutting process
Utilize where possible to avoid excess costs and ensure ROI
We have a 99.99% On Time Production Delivery Rate
Our process is meticulously designed to guarantee that your components are precisely cut to your specifications, and to ensure that the last cut is as high quality as the first, even with production volumes in the millions and tens of millions. Below we have outlined our steps to manufacture the highest quality component for your company.
01
Stage One - Consultation and Design
Examine design specifications including size, volume, and end use requirements
If necessary, create or tweak the prototype design to maintain quality cuts throughout the production
Identify the material and most cost-effective die cutting method for high volume
Professional die makers create the die custom to ensure perfect quality from the first cut to the last
02
Stage Two - Testing and Refinement
Test products are rigorously evaluated, performing dimension, tolerance, and fit and function tests
Designs may be adjusted to ensure the highest quality cut across high volume
Clients are invited to conduct their own tests on the component to guarantee functionality in their final product
Able to produce multiple versions of the test product to confirm fitness before the high volume production
03
Stage Three - Production and Scaling
Machines are equipped to cut to your precise specifications
Expert team continually runs QMS (quality management system) throughout long production process, ensuring consistent quality
We work closely with you to guarantee high volume orders meet all necessary deadlines